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Energy
Chemical Plant Operator
What They Do
About This Career
Controls or operates entire chemical processes or system of machines.
This career is part of the Energy cluster Production pathway.
A person in this career:
- Monitors recording instruments, flowmeters, panel lights, or other indicators and listens for warning signals to verify conformity of process conditions.
- Regulates or shuts down equipment during emergency situations, as directed by supervisory personnel.
- Controls or operates chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
- Moves control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
- Inspects operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
- Draws samples of products and conducts quality control tests to monitor processing and to ensure that standards are met.
- Patrols work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
- Records operating data, such as process conditions, test results, or instrument readings.
- Turns valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
- Interprets chemical reactions visible through sight glasses or on television monitors and reviews laboratory test reports for process adjustments.
Working Conditions and Physical Demands
People who do this job report that:
- You would often handle loads up to 10 lbs., sometimes up to 20 lbs. You might do a lot of walking or standing, or you might sit but use your arms and legs to control machines, equipment or tools.
- Work in this occupation involves use of protective items such as safety shoes, glasses, gloves, hearing protection, a hard hat, or personal flotation devices
- Exposure to pollutants, gases, dust, fumes, odors, poor ventilation, etc.
- Conditions are very hot (above 90 F) or very cold (under 32 F)
- Work in this occupation involves using your hands to hold, control, and feel objects more than one-third of the time
- Exposed to conditions such as high voltage electricity, combustibles, explosives, and chemicals more than once a month
- Exposed to hazardous equipment such as saws, machinery, or vehicular traffic more than once a month
- Work in this occupation requires being inside most of the time
- Sound and noise levels are loud and distracting
- Work in this occupation requires being outside most of the time
- Work at heights above 8 feet more than once a month on structures such as ladders, poles, scaffolding, and catwalks
Working in this career involves (physical activities):
- Picking out a particular sound in the presence of other sounds
- Identifying color and seeing differences in color, including shades and brightness
- Seeing clearly at a distance
- Detecting sounds and hearing the differences between sounds of different pitch and loudness
- Seeing clearly up close
- Speaking clearly enough to be able to be understood by others
- Identifying and understanding the speech of another person
Work Hours and Travel
- Rotating shift work
- Weekend work
Specialty and Similar Careers
Careers that are more detailed or close to this career:
- Chemical Operator
- Loader Technician
- Process Control Operator
- Process Development Associate
- Process Operator
- Process Technician
- Production Technician
Every year the U.S. Department of Labor conducts national surveys of wage data by occupation in every state and in all industry divisions. These surveys are conducted through the Occupational Employment Statistics (OES) program.
The statistics collected for one year are published the next fall. For example, 2013 wage information was published in the fall of 2014.
There are over 800 occupations in the surveys, and these occupations cover the entire U.S. labor market. The surveys ask for reports in a scale of ranges for both hourly wages and annual wages.
In many cases, these occupations are broad enough to cover many more detailed specialties of an occupation. A specific occupation may be included in a broader occupational category for which labor market data is available. When you look at the statistics for a broad category, be aware that the salary data for a specific career may differ.
For more details about how wage information is collected and calculated by the U.S. Department of Labor, visit their website at http://www.bls.gov/bls/blswage.htm.
Every year the U.S. Department of Labor conducts a national survey of over 400,000
employers in every state and in all industry divisions. This survey is conducted
through the Occupational Employment Statistics (OES) program. Every other year the
department publishes outlook information based on these surveys.
Each outlook period covers 10 years. For example, in 2003 the outlook information
was published for 2004-2014. Employers are asked to report the number of employees
in about 770 different occupations that cover the entire U.S. labor market.
From this information, staffing patterns for different industries are established.
Industry growth is projected into the future based on past trends and current economic
conditions. Industry staffing patterns are then applied to the industry projections
to obtain occupational projections.
In many cases, these occupations are broad enough to cover many more detailed specialties
of an occupation. A specific occupation may be included in a broader occupational
category for which labor market data is available. When you look at the statistics
for a broad category, be aware that the employment data for a specific field may
differ.
For more details about how employment information is collected and calculated by
the U.S. Department of Labor, visit their website at http://stats.bls.gov/news.release/ocwage.tn.htm.
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